Insulation is harder than it looks
Tuesday, May 19th, 2009A big component of our stove is its insulation. Between the inner chamber (where combustion happens) and the outer walls is a lot of space. If we simply left it empty, then hot air would move around and carry heat from the inside to the outer walls in much the same way your oven cooks food.
The obvious answer is to use insulation. But what kind? Often ceramics, sand, and earth come up. It’s true that these would slow down the transfer of heat from the inner wall to the outer wall, but they do it by absorbing energy. In scientific terms, they have a higher specific heat capacity than air which means that, for every degree they change, they absorb more energy. This is helpful for safety, but it can actually decrease the efficiency of a stove.
In order to have an efficient stove, you need materials that don’t transfer heat very well–or, in other words, materials that are not very thermally conductive. Air is actually pretty good with respect to this, but it’s a problem when it moves around freely. Many of the best insulators simply work by trapping air in small pockets. This is how down blankets work.
Our initial prototype used perlite, but it’s not readily available in Myanmar, so we’ve been exploring the possibility of importing it and other materials. Ash is readily available and a pretty good insulator. We’ve also been looking at special clay mixtures which are much lighter (and thus have a lower specific heat capacity) than normal ceramics.
As always, we’d love to hear from anyone with thoughts/advice on the manner!
A year ago, after we had just completed a prototype of a stove design we liked (it was literally made from an old metal trash can!) we decided to try adding a “pot skirt” to see how much it would improve our stove’s efficiency. We had read about these heat shields in other stoves before; the basic idea is to surround the pot on all sides with a thin metal shield that creates about an inch-gap for hot air to pass through. The pot skirt thus prevents heat from the stove from escaping to its surroundings, keeping it close to the walls of the pot and increasing the heating surface.
As great as it may sound though, our pot skirt idea still needs a lot of work. Adding that much material to our stove makes it more expensive and difficult to manufacture, not to mention clunky looking. Because it traps hot air, the skirt metal gets really hot too, posing a potential burn hazard to our customers. Our first prototype didn’t allow the cook to see the flame very well either (we fixed that issue by cutting out holes into the skirt).